Dust Removal Equipment

Processed Materials:

Off-The-Road Tire
Truck tires
Car tires
Bicycle tires

Applications:

Rubber Fiber Dus: Fibrous dust generated from the crushing of tire cord layers.

Carbon Black Dust: Fine carbon black particles released during tire grinding.

Steel Wire Shavings Dust: Metallic powder generated from steel wire separation and grinding.

Rubber Powder: Ultrafine rubber powder with a particle size less than 100 mesh.

Performance Advantages

Ultra-high Filtration Efficiency

Utilizing surface-coated polyester needle-punched felt filter bags, achieving a filtration accuracy of 0.1μm and an emission concentration ≤10mg/m³, exceeding national emission standards.

Intelligent Pulse Cleaning

Equipped with a PLC-controlled pulse jet cleaning system, it intelligently adjusts the cleaning frequency and intensity based on pressure differential changes, ensuring long-term high-efficiency operation of the filter bags.

Energy Saving and Optimized Performance

Adopting low-pressure pulse technology, it saves over 30% more energy than traditional reverse-air dust collection.

Working Principle

Stage 1: Dust-laden Gas Collection

Dust-laden gas from each dust-generating point is drawn into the dust collector under negative pressure through a sealed hood, suction hood, and piping system.

Stage 2: Pre-separation Treatment

Dust-laden gas enters the settling chamber, where large dust particles are initially separated under gravity.

Stage 3: High-Efficiency Filtration

Gas enters the filtration chamber, passing through the outer surface of the filter bags. Dust is trapped on the outside of the filter bags, while clean gas passes through the filter bags into the clean air chamber.

Stage 4: Intelligent Cleaning

When dust accumulates on the surface of the filter bags to a set thickness, the differential pressure sensor sends a signal, and the PLC control system initiates the cleaning program.

Stage 5: Pulse Jet Cleaning

The electromagnetic pulse valve opens instantaneously, and compressed air is injected into the filter bags through the jet pipe, causing the filter bags to expand and shake instantly, dislodging the dust.

Stage 6: Dust Collection

The dislodged dust falls into the ash hopper and is periodically discharged through a star-shaped ash discharge valve.

Stage 7: Clean Emission

The purified gas is discharged through a chimney by a fan, meeting emission standards.