OTR Tire Bead Cutting Machine

Processed Materials:

Off-The-Road Tire
Truck tires
Car tires
Bicycle tires

Applications:

Tire recycling and processing center: As the first step in the production line, whole tires are shredded into rubber blocks that are easy to transport and process later.

On-site processing at ports and mines: Reduces the transportation and storage costs of giant tires, achieving on-site volume reduction and resource utilization.

Performance Advantages

Precise and Efficient Cutting

Utilizing a patented rotary cutting system with high-precision hydraulic control, it can complete the bead cutting of a giant tire within 3-5 minutes, achieving millimeter-level precision.

Powerful Power System

Equipped with a high-power hydraulic power unit, it outputs stable and powerful cutting force, easily handling even the toughest steel wire bead cutting, ensuring a smooth and uninterrupted cutting process.

Intelligent Operation

Integrated PLC intelligent control system enables one-button operation, parameter memory, and fault self-diagnosis, significantly reducing operational difficulty and labor costs.

Safe and Reliable Design

Multiple safety protection devices, including an emergency stop system, overload protection, and safety guards, ensure the safety of operators and equipment.

High Durability

Key cutting components are made of imported high-strength alloy steel, undergoing a special heat treatment process, increasing wear resistance and service life by more than 3 times compared to ordinary materials.

Working Principle

Tire Fixing: The entire OTR tire is placed horizontally on the rotating platform and securely fixed by a hydraulic clamping device.

Precise Positioning: The operator sets the cutting position (usually at the junction of the bead and the tire carcass) via the control panel, and the cutting head automatically positions itself to the optimal cutting point.

Rotary Cutting: The cutting disc rotates at high speed driven by a high-speed hydraulic motor. The hydraulic system pushes the cutting head to smoothly cut into the bead area. Simultaneously, the rotating platform slowly rotates the tire, achieving continuous 360-degree cutting.

Depth Control: An advanced sensor system monitors the cutting depth in real time, ensuring precise cutting to the steel wire layer without damaging the usable tire carcass.

Automatic Separation: After cutting, the bead portion automatically separates and is conveyed out by a conveyor, while the tire carcass remains on the platform for further processing.